Metal treatment
Industrial automation

Industrial automation

We provide everything your company needs. From unloading the machine to installation, commissioning and handover.

Automation

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Improvement of production and industrial processes is related to the quality of products and services! We provide solutions that will allow your business to achieve efficiency, effectiveness and minimisation of manufacturing defects.

For this purpose we have:

  • Necessary know-how and many years of experience.
  • Computers with all the necessary software.
  • Indispensable equipment.

Selected projects implemented :

  • Programming of PLC controllers and HMI operator panels of Allen Bradley and Siemens
  • Modification of PLC and HMI programmes of the existing machinery in use.
  • Parametrisation of SICK safety laser scanners.

Electricity installations:

  • Complex wiring of a machine.
  • Construction and modification of control cabinets.

PLC controllers and HMI operator panels:

  • Allen Bradley – SLC 500, ControlLogix, MIcroLogix, GuardLogix Controllers, Comapct GuardLogix Safety Controlers etc.).
  • Siemens – S7-300, S7-400, S7-1200, S7-1500, S7-1500F
  • Allen Bradley – Panel View 700 Plus, Panel View 1000, Panel View 1000 Plus, Panel View 1250 Plus,
  • Siemens – TP1200 Comfort, IPC 4770, MP 277.

Mechanical installations

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Well-functioning industry is based on: a solid, durable and thought-out structure. A perfectly completed installation is the guarantee of an efficiently operating company!

Our skills include:

  • Start-up and implementation of a machine for batch production:
    • Complex assembly of the machine – from unloading trough installation, to commissioning of a working and optimised machine.
    • Installation of vulcanizing presses.
  • Preparation of foundation under machines (steel plates).
  • Installation of major components of machinery (heavy installation – using crane / lift truck).
  • Final installation of machinery components.
  • Setting the geometry of machinery and performing necessary measurements.
  • Linking systems used in the production process (hydraulics, pneumatics, process steam).
  • Adjustment of pneumatics and power hydraulics.

We worked with, among others:

  • Power hydraulics of the following companies: Parker, Bosch Rexroth, and Atlas.
  • Pneumatics of companies such as: SMC, Festo, Asco Numatics.

We have the following equipment:

  • Lift truck.
  • Two fully equipped vehicles with tools (VW Crafter and VW LT 46).
  • Fully equipped tool carts.
  • Power tools

Servicing

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Thanks to a complex servicing assistance, our Partners can focus on their business and development. We can guarantee uninterrupted and effective operation of businesses.

We provide:

  • Solving current problems at the customer’s premises, in cooperation with the machinery manufacturer.
  • Continuous on-line support.
  • Quick and unerring troubleshooting.
  • Availability.

Projects

  • 60 machines at Michelin in Vitoria, Spain.
  • 20 machines at Michelin in Valladolid, Spain.
  • 8 machines at Michelin in Turin, Spain.
  • 76 machines at Michelin in Olsztyn, Poland.
  • 45 machines at Michelin in Lexington, USA.
  • 75 machines at Michelin in Resende, Brazil.
  • 60 machines at Michelin in Shenyang, China.
  • 20 machines at Michelin in Nyiregyhaza, Hungary
  • 12 machines at Michelin in Zalau, Romanii.
  • 12 machines at Michelin in Floresti, Romania.
  • 17 machines at Michelin in Olsztyn, Poland.
  • 22 machines at Pirelli in Slatinie, Romania.
  • 1 machine at Pirelli in Turynie, Italy.
  • 19 machines at Pirelli in Breubergu, Germany.
  • 43 machines at Pneumant in Riesie, Germany.
  • 16 machines at Fulda in Fuldzie, Germany.
  • 43 machines at Dunlop in Hanau, Germany.
  • 15 machines at Dunlop in Philippsburgu, Germany.
  • 4 machines in Dunlop Philippsburg.

Service and modifications: electrical and PLC and HMI program of three machines at GoodYear Chrome, USA (April – May 2016)

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  1. Adjustment of hydraulics and geometry of machine.
  2. Electrical modification – added several dozens of initiators.
  3. Modification od PLC and HMI program by added initiators.

Supervision over the assembly of two machines at Continental in Sumter, USA (May 2016)

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  1. Supervision over mechanical installation.
  2. Supervision over electrical installation.
  3. Workplace organization.

Supervision over mechanical and electrical assembly of machines at Triangle in Wehai, China (March 2016 – July 2016)

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  1. Supervision over mechanical installation.
  2. Supervision over electrical installation.
  3. Adjustment of machine geometry.
  4. Adjustment of hydraulics and pneumatics.
  5. Support during startup of the machines.

Supervision over mechanical and electrical assembly and start-up of four machines at GoodYear in Gadsden, USA (May 2016 – July 2016). Nadzór nad instalacją mechaniczną maszyn.

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  1. Supervision over mechanical installation.
  2. Supervision over electrical installation.
  3. Adjustment of: geometry, hydraulics and pneumatics.
  4. Commissioning of the machines.

GoodYear Next Generation project with Harburg Freudenberger Machinenbau GmbH from Germany.

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  1. Writing of the PLC and HMI programme for new generation presses for Good Year (June – October 2014)
  2. Machine tests at the manufacturer’s premises (October – November 2014)
  3. Assembly of machines at the customer’s premises:
    • Good Year Philippsburg Germany – electrical and mechanical assembly and start-up of six vulcanizing presses (November 2014 – February 2015).
    • GoodYear Fulda Germany – mechanical, electrical assembly and start-up of 18 vulcanizing presses (December 2014 – April 2015; September 2015 – March 2016).

GoodYear Next Generation project with a new safety standard for curing presses, together with Harburg Freudenberger Machinenbau GmbH from Germany.

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  1. Writing of the PLC and HMI programme for new generation presses with the new safety standard (C standard)
  2. Machine tests at the manufacturer’s premises (April/May 2015)
  3. Assembly of machines at the customer’s premises:
    • GoodYear Amiens France – mechanical, electrical assembly and start-up of five vulcanizing machines (May – July 2015, November – December 2015).
    • GoodYear Philippsburg Germany – mechanical, electrical assembly and start-up of six vulcanizing presses (October 2015 – January 2016).
    • GoodYear Dunlop Hanau Germany – mechanical, electrical assembly and start-up of 24 vulcanizing presses (February 2015 – March 2016).

Modification of power hydraulics and safety circuits of one curing press at Michelin in Nyiregyhaza, Hungary (February 2014)

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  1. Modification of power hydraulics and electrical safety circuits according to CE 2008 norm.
  2. Restart up of machine after modification.
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